Organic fertilizer granulator

I. Product Overview:

Organic fertilizer granulator is a professional equipment for processing powdered organic materials into round or cylindrical particles, which is widely used in organic fertilizer, biological organic fertilizer, agricultural waste resource utilization and other fields. It processes the fermented livestock manure, agricultural straw, urban organic waste, fungus residue and other powder materials into organic fertilizer particles with stable physical properties and uniform nutrition through mechanical granulation, which solves the problems of easy dust and uneven application of powdered fertilizer.

With the growing demand for environmentally friendly and high-quality fertilizers in modern agriculture, organic fertilizer granulators have become the key core equipment in organic fertilizer production lines. The organic fertilizer granulator equipment has a compact structure and easy operation, and can be equipped with different types of granulation structures according to different raw material properties and production capacity requirements, including drum granulation, disc granulation, roller extrusion granulation, tooth agitation granulation and other forms.

II, The working principle:

The working mechanism of the organic fertilizer granulator is slightly different due to different models, and the following is an example of the agitation granulator, which is one of the more commonly used forms of wet granulation:

Feeding stage -
the organic material (water content is generally between 30%-40%) after fermentation and maturation is fed into the working cavity of the granulator through the feeding device.

High-speed mixing and granulation -
In the working cavity, strong shearing and stirring are generated between the high-speed rotating agitation gear and the shell, so that the material can quickly coalesce into a ball under the action of rotating centrifugal force and its own viscosity to complete the preliminary molding.

Adjust the particle size -
according to the rotation speed, water addition, material viscosity and other parameters, the diameter of the final fertilizer particles can be controlled, the common particle size is 3-6 mm, suitable for agricultural sowing.

Discharging and discharging -
After the formed particles are discharged through the discharge port, they enter the next process of drying, cooling, screening and other processes, and the quality of the finished fertilizer is uniform and the fluidity is good.

III. Product application:

The application range of organic fertilizer granulator is very wide, covering almost all organic raw material processing links.

The main application scenarios are as follows:

1. Livestock and poultry manure treatment

A large amount of chicken manure, pig manure, cow manure, etc. produced by livestock farms can be used as granulation raw materials. After fermentation, these materials can be granulated, effectively realizing the resource utilization of manure and avoiding environmental pollution.

2. Reuse of agricultural residues

For example, straw, rice husks, corn cobs, vegetable wastes, etc. can be granulated after fermentation to make green organic fertilizer.

3. Industrial and food waste treatment

For example, by-products such as filter sludge in sugar mills, alcohol residue, vinegar grains, and cassava residue can be used as raw materials for granulation after composting treatment, creating additional economic value.

4. Production of soil improvement products

Depending on the soil structure of the region, the permeability of the soil can be adjusted by means of organic particles to improve fertility, especially in sandy or heavy clay areas.

IV, Product features:

1. Strong adaptability and diverse selection of raw materials

The organic fertilizer granulator can adapt to a variety of organic raw materials, such as livestock manure, crop waste residue, municipal garbage fermentation, etc., and can be granulated without high-precision screening.

2. Wet granulation, no drying pretreatment required

The agitation and granulation structure allows the processing of raw materials with high moisture content, saves the investment and energy consumption of drying equipment, and greatly reduces the operating cost of the whole line.

3. The granulation quality is stable and the particle size is adjustable

By adjusting the speed, water addition and feeding rate of the organic fertilizer granulator, the diameter and compactness of the finished particles can be flexibly controlled to meet different agricultural fertilization needs.

4. Stable operation and simple maintenance

The core components of the organic fertilizer granulator are made of alloy steel, manganese steel and other high wear-resistant materials, which effectively prolong the service life. The equipment has a simple structure and is easy to maintain and clean.

5. High degree of automation, can be operated online

The organic fertilizer granulator can be linked with fermentation equipment, crusher, screening machine, packaging machine, etc., to form an automated production line to achieve large-scale and continuous production.

6. Low dust, low noise, environmental protection standards

The organic fertilizer granule equipment has good airtightness, almost no dust overflow in the working process, meets environmental protection standards, and is suitable for building a modern factory close to residential areas.

V. Technical parameters:

The actual parameters can be individually designed and adjusted according to the configuration of the production line and the characteristics of the materials.

As an important core equipment in the production process of organic fertilizer, the organic fertilizer granulator not only determines the final shape and quality of fertilizer, but also directly affects the capacity, efficiency and product qualification rate of the entire production line. Choosing a suitable organic fertilizer granulation equipment should be comprehensively considered in combination with multiple factors such as material type, processing capacity, and product use.

If you need to get professional selection advice, production line plan planning or customized technical guidance, please feel free to contact for detailed discussion.

Sales Department / Tina Tian
+86 – 15538237222
Zhengzhou Yizheng Heavy Machinery Equipment Co., Ltd
Email: tianyaqiong@yz-mac.cn
Website: www.yz-mac.com