Organic Fertilizer Flat Granulator

I. Product Overview:

Organic fertilizer plate granulator is a special equipment for granulation molding of powdered organic fertilizer, biological organic fertilizer and compound organic fertilizer. The equipment adopts the flat die rolling structure design, relying on the relative extrusion movement of the pressure roller and the flat die to extrude the powdery material into dense cylindrical particles, and then cut the particles to the specified length through the cutter device.

The flat granulator has the characteristics of simple structure, convenient operation, convenient maintenance and strong applicability, and is widely used in small and medium-sized organic fertilizer production lines, as well as individual farmers, professional cooperatives, horticultural fertilization and characteristic agricultural fields. It is especially suitable for the production needs of low raw material moisture requirements and regular granulation shape.

II, The working principle:

Its working principle is to extrude the organic fertilizer into granules through mechanical pressure, and then make organic fertilizer granules of the specified size by cutting and molding. This kind of machine is mainly composed of feeding system, extrusion system, adjustment system and cutting system. Its advantages are simple structure, easy operation, and suitable for the manufacture of various organic fertilizers.

The operation mode of the organic fertilizer plate granulator belongs to the mechanical extrusion granulation process, and its basic principle is as follows:

Material Feed-

The moisture content of organic fertilizer raw materials processed by fermentation and maturation, crushing and screening is controlled at about 15%-20%, and is evenly fed between the flat die and the pressure roller through the feeding device.

Extrusion-

The pressure roller rotates along the surface of the flat die under the drive of the motor and rotates at the same time. When the material enters the extrusion area between the two, it is extruded into the die hole inside the flat die under strong pressure, forming dense columnar particles.

Pellet Cutting -

The long strips of particles that are extruded from the die hole are then cut off by an adjustable cutter installed under the die disc according to the set length to form a finished particle with uniform specifications.

Finished product discharge-

The cut particles automatically fall into the discharge chute and enter the next drying, cooling and screening process.

The operation process of the whole machine is simple, no additional binder is added, and high-density pressing granulation can be achieved by relying on the material’s own fiber and biomass characteristics.

III. Product application:

Organic fertilizer plate granulator is suitable for the following materials and fields:

Livestock and poultry manure organic fertilizer processing-

For example, chicken manure, pig manure, cow manure, etc. are crushed into powder after fermentation and maturation, and directly pressed into granules.

Crop straw powder, fungus residue, distiller’s grains fertilizer production-

Transform agricultural waste resources into efficient and environmentally friendly organic fertilizer.

Treatment of traditional Chinese medicine residue and organic waste residue of food factory-

The use of solid waste residue resource utilization, made into spherical or columnar organic fertilizer.

Bio-organic fertilizer and bacterial fertilizer processing-

The powdered fertilizer containing functional bacteria is granulated to facilitate fertilization and preservation in the field.

Feed pellet processing-

It can also be used for forage, rice husk, corn straw and other feed pressed into granulation.

It is especially suitable for farmers, cooperatives, characteristic agriculture, horticultural greening bases and small fertilizer factories.

IV. Product features:

1. Simple structure and easy maintenance

The structure of the whole machine is composed of a frame, a geared motor, a pressure roller, a flat die, a cutter device, a discharge port, etc., with compact structure, small size, simple operation, convenient maintenance and mold replacement.

2. Dense granulation, high particle strength-

It adopts high-pressure extrusion molding, and the particle structure is compact, high density, good hardness, stacking and storage, and not easy to break, which is conducive to packaging and transportation.

3. The particle size is adjustable, and the cutting is flexible

By replacing the flat die with different aperture sizes (generally 3-8mm optional) and adjusting the position of the cutter, the length and diameter of the particles can be adjusted freely.

4. Wide adaptability and good material compatibility

It can press a variety of baking powdered organic materials without adding additional cementing agents, and the scope of application far exceeds that of general rotary drum granulators and extrusion granulation equipment.

5. Low investment cost and strong economy

The price of the equipment is close to the people, the area is small, and it is suitable for small and medium-sized organic fertilizer enterprises and farmers to build their own processing points, and the return on investment is fast.

6. Low energy consumption and safe operation

The whole machine has low power, no high temperature and high pressure operation links, stable operation, and environmental protection and pollution-free on site.

7. One machine for multiple purposes

In addition to organic fertilizer granulation, it can also be moderately used in traditional Chinese medicine residue feed, crop straw pellet fuel pressing, and improve equipment utilization.

5. Technical parameter reference:

According to the user’s capacity needs, the non-standard flat die hole diameter and model size can be customized.

With its principle of pressure roller extrusion, the organic fertilizer plate granulator has successfully solved the shortcomings of the traditional organic fertilizer granulation equipment such as high dependence on material moisture, low molding rate and poor particle strength, especially suitable for small and medium-sized production capacity needs and local processing and use of rural fertilizer. Driven by the policy of resource utilization of agricultural waste, the equipment has become the preferred model for ecological agricultural enterprises, professional cooperatives, and garden organic fertilizer bases.

It is recommended that when purchasing, comprehensively consider the type of material, finished particle specifications, production capacity and site conditions, and choose a professional supplier to provide an overall supporting plan to ensure the follow-up production effect and after-sales maintenance.

For more inquiries or more information, please contact:

Sales Department / Tina Tian
+86 – 15538237222
Zhengzhou Yizheng Heavy Machinery Equipment Co., Ltd
Email: tianyaqiong@yz-mac.cn
Website: www.yz-mac.com