I’ Product Overview:
The high-concentration biofertilizer crusher is a fertilizer crushing equipment specially designed for the production of bio-organic fertilizer, which is mainly used to evenly crush high-concentration biofertilizer raw materials or semi-finished products to ensure the smooth progress of subsequent fermentation, mixing and granulation processes. With the development of agriculture in the direction of high efficiency, environmental protection and sustainability, biofertilizer is widely used because of its green environmental protection and high nutrient utilization efficiency, and high-concentration biofertilizer pulverizer plays an indispensable role in the entire production chain. Its high processing capacity, uniform crushing effect, energy saving and low consumption, stable operation and other properties have greatly improved the fertilizer production efficiency and product quality, and have become the preferred equipment for modern fertilizer production enterprises.
II’ How it Works:
The high-concentration biofertilizer grinder uses high-speed rotating blades or chains to shear, impact and grind the material multiple times, so as to achieve fast and effective crushing.
Feeding system: The raw materials of high-concentration biofertilizer are conveyed to the crushing chamber by means of a conveying device.
Crushing system: The high-speed rotating blade or chain in the crushing chamber repeatedly strikes and shears the material until the set particle size requirements are reached.
Screening system: The crushed material is screened through an adjustable screen, the qualified particle size is discharged through the discharge port, and the unqualified material will be sent back for further crushing.
Control system: Equipped with PLC intelligent control system, it can adjust the crushing speed, blade gap and discharge particle size in real time to ensure the flexibility and stability of production.
III’ Product application:
High-concentration biofertilizer grinders are widely used in various bio-organic fertilizer production scenarios, mainly including:
Livestock and poultry manure treatment: The high concentration of livestock and poultry manure contains a large amount of organic matter and water, and the pulverizer can effectively crush and mix evenly to promote subsequent fermentation.
Straw and agricultural residues: crush all kinds of agricultural wastes such as straw, straw, corn stalks, etc., and improve the utilization rate of cellulose in organic fertilizers.
Biological Fertilizer: High-concentration biological fertilizer requires careful grinding to ensure the uniform distribution and activity of the fertilizer in the fertilizer.
Urban organic waste: such as kitchen waste, landscaping waste, etc., can be bio-fermented after crushing and converted into high-concentration biofertilizer.
High Concentration Organic Matter Fertilizer: Used to produce high concentration of organic matter fertilizer, to ensure that each particle contains sufficient nutrients, and to improve the overall quality of fertilizer.
IV’ Product features:
1. High crushing efficiency
The high-concentration biofertilizer grinder adopts high-power motor and high-speed rotating blade, which can complete the crushing of a large number of materials in a short time, and the production efficiency is increased by 30%-50% compared with the traditional grinding equipment, effectively shortening the production cycle.
2. Uniform particle size is adjustable
The pulverizer is equipped with an adjustable screen and a multi-stage grinding system, which can adjust the particle size from 0.3mm to 10mm according to different production needs, ensuring that the fertilizer particles are uniform and consistent in each batch and meeting the production requirements of various biological fertilizers.
3. Stable performance
The use of high-strength alloy steel blades and high-wear-resistant chains ensures that the equipment can maintain stable performance under long-term high-load operation, reducing downtime and production losses caused by equipment failure.
4. Energy saving and low consumption
The equipment adopts energy-saving motors and transmission systems, which can reduce energy consumption by 20%-30% while ensuring high output, helping enterprises effectively reduce production costs and meet the requirements of modern agricultural energy conservation and emission reduction.
5. Anti-clogging design
The design of the high-concentration biofertilizer pulverizer pays special attention to anti-clogging, especially when dealing with high-humidity organic matter, the built-in automatic reverse system and anti-stick design can effectively prevent the accumulation of materials in the crushing chamber and ensure the continuous and efficient operation of the equipment.
6. Intelligent control
Equipped with PLC intelligent control system to achieve remote monitoring and automatic operation, users can adjust equipment parameters in real time through the touch screen, such as crushing speed, particle size, etc., which greatly improves the convenience of operation and production flexibility.
7. Easy maintenance
The modular design of the equipment, such as detachable blades, quick-change screens, etc., makes daily maintenance and overhaul easier and more efficient, reduces maintenance time, and improves production efficiency.
V’ Performance parameter display:
parameter |
Hammer mill |
||
Motor power |
22kW-75kW |
30kW-90kW |
45kW-110kW |
rotate speed |
1450r/min |
1500r/min |
1200r/min |
Capacity |
5-30 tons/hour |
8-35 t/h |
10-50 tons/hour |
Feed size |
≤100mm |
≤80mm |
≤150mm |
Discharge particle size |
0.3-10mm |
0.5-8mm |
0.3-12mm |
Material |
High wear-resistant alloy steel |
High-carbon steel |
High-strength alloy steel |
Control system |
PLC automatic control |
Smart adjustments |
Intelligent remote monitoring |
With its effective, stable, energy-saving and intelligent performance characteristics, the high-concentration biofertilizer crusher provides a high-quality solution for bio-organic fertilizer production enterprises. In particular, the performance of the equipment is particularly outstanding when dealing with high-concentration and high-humidity biofertilizer raw materials. Choosing a high-concentration biofertilizer grinder can not only improve production efficiency, but also ensure the uniform and stable quality of finished fertilizer, helping enterprises stand out in the fierce market competition.
For more inquiries or more information, please contact:
Sales Department / Tina Tian
+86 – 15538237222
Zhengzhou Yizheng Heavy Machinery Equipment Co., Ltd
Email: tianyaqiong@yz-mac.cn
Website: www.yz-mac.com
Post time: Feb-14-2025