I. Product Overview
Bio-organic fertilizer granulator is a kind of equipment used to make bio-organic fertilizer into spherical or cylindrical granules. Usually the method of pressure or drum granulation is used to extrude, shear and roll the raw material powder or granules through a certain pressure or rotation mode to gradually form forming granules. The equipment can convert various organic raw materials into organic fertilizer particles with consistent specifications, easy to store and transport, improve the utilization rate of organic fertilizer, and reduce environmental pollution.
Bio-organic fertilizer granulator is widely used in the conversion and utilization of raw materials such as agricultural waste, livestock and poultry manure, crop straw, municipal sludge and domestic waste. This equipment can process the fermented organic materials into spherical, cylindrical or irregular granular fertilizers according to the requirements of different fertilizer production processes, with uniform particle size, smooth appearance and high strength, which is an indispensable important equipment in the field of modern ecological agriculture, green agriculture and organic agriculture.
Compared with traditional powdered fertilizer, granular bio-organic fertilizer has stronger resistance to pressure, humidity and storage and transportation, and it is easier to achieve mechanization and quantitative delivery in the fertilization process, which greatly improves the fertilization efficiency. Granulation equipment is a key node connecting the fermentation treatment system and the post-packaging system, which directly affects the quality and market competitiveness of the finished fertilizer product.
II. The working principle
The bio-organic fertilizer granulator usually includes a feeding device, a crusher, a mixer, a granulator, a screening machine, a packaging machine and other components. Among them, crushers and mixers can crush and mix raw materials to make them easier to form; The granulator is the core part of the whole production line, by adding a certain humidity and pressure, the raw materials are extruded into fixed specifications of particles; The screening machine is used to screen out unqualified particles and improve product quality; Finally, there is the packaging machine, which packs the pellets into a package suitable for market sales.
Different types of bio-organic fertilizer granulators have different granulation methods and specifications, which can be selected and customized according to different needs. Common organic fertilizer granulators include flat plate granulators, spherical granulators, drum granulators, etc.
The equipment mainly uses physical extrusion or mechanical rotation to make the organic materials in the wet state extrude, shear, stir and agglomerate under specific pressure and temperature conditions, so as to form particles.
The process includes the following links:
Feed pretreatment: the fermented organic raw materials are processed by crushing, screening, humidity control and other steps to make the materials reach a physical and chemical state that can be granulated;
Granulation host operation: the material is fed into the granulation cavity, and the material is continuously granulated by using the built-in agitation gear, drum, pressure roller or rotary plate and other mechanisms;
Particle size control: by adjusting the rotation speed, angle and moisture control, the consistency of particle size can be achieved;
Discharge molding: The particles are discharged from the discharge port and enter the next drying or cooling procedure.
According to different process requirements, this series of equipment can be divided into disc granulator, extrusion granulator, rotary drum granulator, double roller granulator and flat die granulator and other models to meet the requirements of different production capacity and granularity specifications.
III.Pproduct application
The application scenarios of bio-organic fertilizer granulator cover a wide range of applications, mainly including the following categories:
Organic fertilizer production plant: organic fertilizer granules for mass production of livestock and poultry manure, organic waste, kitchen waste and other raw materials;
Compound microbial fertilizer enterprises: cooperate with functional strains to make bio-organic functional fertilizer;
Agricultural planting cooperatives: small equipment is suitable for farms and horticultural farms to process manure by themselves;
Environmental treatment projects: core equipment in organic waste treatment projects such as municipal sludge and garbage composting plants.
In addition, the bio-organic fertilizer granulator can also be combined with mixers, fermentation and composting machines, dryers, screening machines, packaging machines and other equipment to form a complete organic fertilizer production line, so as to realize an automated closed-loop system from raw material processing to finished product storage.
IV. Product features
High granulation rate: the granulation rate of this equipment is as high as 95%, the granules are uniform, and it meets the national organic fertilizer standard;
Reasonable structure and stable operation: the granulation mechanism made of high-strength alloy steel has compact structure, stable operation, low vibration and low noise;
Wide range of application: It can adapt to a variety of organic materials with a moisture content of 30%~40%, covering livestock manure, bran husk, dregs, mud cakes and other waste resources;
High degree of automation: support PLC control system, which can realize automatic feeding, granulation, discharging and alarm functions, and easy to operate;
Low energy consumption and high output: higher energy efficiency at the same power, the output per unit time can be increased by 20%~30%, reducing the overall operating cost;
Easy maintenance: The key components are designed to be quickly disassembled and assembled, which is easy to clean and maintain, and greatly reduces downtime;
Environmental protection standards: closed structure design, effectively prevent dust leakage, and support supporting dust removal devices to meet environmental protection requirements.
For more inquiries or more information, please contact:
Sales Department / Tina Tian
+86 – 15538237222
Zhengzhou Yizheng Heavy Machinery Equipment Co., Ltd
Email: tianyaqiong@yz-mac.cn
Website: www.yz-mac.com
Post time: May-11-2025